Season 1 | Episode 4

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Ropes, Sheaves, and
Real-World Performance, Engineering What
Actually Lasts

In this episode of Let’s Talk Elevators, host Morgan Jones sits down with two globally respected experts, Torsten Fuka of FUKA and Nicola Imbimbo, also known as Nic the Elevator Guy, to unpack how suspension means and traction sheaves truly work together in the field.

With more than a century of combined experience across design, manufacturing, installation, and code development, this conversation goes far beyond theory. Torsten and Nicola break down what actually drives rope and sheave life, why configuration matters more than catalogs, and how small installation mistakes lead to big failures.

The discussion covers real-world challenges facing today’s market, including smaller sheave diameters, higher trip counts, coated suspension means, lubrication myths, alignment issues, and the growing gap between standards and performance. The episode also explores testing methods, troubleshooting habits, and why supplier collaboration is critical as experienced technicians retire and new generations enter the trade.

You’ll also hear practical guidance on rope life expectations, why years matter less than trip counts, how reverse bending accelerates wear, and what technicians can do immediately to improve reliability and ride quality. The conversation closes with a look at where the industry is headed, including coated belts, cleanliness requirements, vibration monitoring, and the role of data and sensors in predicting performance.

This episode is for technicians, consultants, engineers, manufacturers, and anyone responsible for keeping systems running longer, safer, and smoother.

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Episode Three: Elevator Cab Design & Rider Experience